36V E-Bike Battery Manufacturer in China
Looking for safe, reliable, high-quality 36V E-bike batteries?
You've come to the right place!
- R&D Capability: 100+ engineers, 15+ years experience
- Production & Delivery: 3 production sites, 4000+ packs per day
- Local Service: technical and service center in Spain and Germany
- Global Certification: UL2271, CE, FCC,EN 50604, EN 15194:2017
- One-stop Solution: Battery, BMS, charger, battery swap cabinet, ODM/OEM solution
- Battery Funtion: IP67, parallel, hot-swapping, energy recovery, GPS, Bluetooth, 4G, OTA remote update, etc
Achieve Success with Tritek's Pioneering Achievements
Your Trusted 36V Electric Bike Battery Supplier - Tritek
- 3 production sites in China and Thailand, 2 Europe branches in Spain and Germany
- 3 SMT automatic PCBA production line 20000+ /day
- 4 automatic PACK production line 4000+/day
- 100+ engineers, 15+ years
- ODM/OEM solution, customized BMS, battery packs, etc
- One-stop solution, battery, BMS, charger, battery swap cabinet, etc
Powering Your Business Ahead - Tritek's 36V Ebike Battery
36V Inner-tube E-Bike Battery TP6041
- Power: 36V, 6.8Ah, 244.8Wh
- Cell Type: Samsung INR18650-35E-10S2P (Panasonic NCR18650GA-10S2P optional)
- Dimensions: D50.5*466.5mm
36V Range Extender TP6033/6080
- Power: 36V, 4.9Ah, 176.4Wh
- Cell Type: Samsung INR21700-50GB-10S1P
- Dimensions: D78.5*210mm
36V E-Scooter Battery TK0007
- Capacity: 36V, 7.8Ah, 280.8Wh / 36V, 9Ah, 324Wh
- Cell Type: NCA 18650 / NCM 18650
- Cell Structure：10S3P
36V Down Tube E-Bike Battery TK0105
- Power: 36V, 12Ah, 432Wh / 36V, 17.5Ah, 630Wh
- Cell Type: 21700 / 18650
- Cell Structure：10S3P / 10S5P
36V Intube E-Bike Battery TP6055
- Power: 36V, 14Ah, 504Wh
- Cell Type: Samsung INR18650-35E-10S4P (LG INR18650-MJ1-10S4P optional)
- Dimensions: 420*76.39*68mm
36V Intube E-Bike Battery TK0173 / TK0174
- Power: 36V, 16Ah, 576Wh / 36V, 20Ah, 720Wh
- Cell Type: 21700
- Cell Structure：10S4P / 10S5P
36V Intube E-Bike Battery TK0161 / TK0162
- Power: 36V, 14Ah, 504Wh / 36V, 17.5Ah, 630Wh
- Cell Type: 18650
- Cell Structure：10S4P / 10S5P
- Cell: NCA, NCM, LiFePO4, etc
- Voltage: Up to 100V/PACK (24S)
- Communication: CAN, RS485, UART, etc.
- Application: E-mobility, agricultural, marine, robots, etc.
- Funtion: IP67, parallel, hot-swapping, energy recovery, GPS, Bluetooth, 4G, OTA remote update, etc
100-day Promise!
Get Your Custom Batteries in a Blink, Pledge for Safety and Quality
1. Customer idea (3-7 days)
- Product design
- Project planning
2. Design output (7-14 days)
- Design failure mode and effect analysis
- Costing
3.Sampling (30 days)
- DFMEA
- Function validation
- Reliability validation
- Certificate validation
4.Pre-series (20 days)
- Pre-series review
- Material approval
- Golden sample approval
- Certificate, SOP
5. Mass production (35 days)
- Six Sigma
- Total quality management
- Customer service
Customer-oriented Design > IATF16949:PPAP,QCP > Perfect Battery Products
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Why Tritek? - 36V E-Bike Battery Manufacturer
Assured Quality Management for Your 36V Ebike Battery
At Tritek, QUALITY is our priority.
- ISO 9001 and IATF 16949 certified.
- Comprehensive in-house and third-party cell reliability test: 55°C short circuit, forced discharge, crush, impact, drop, overcharge (10V/3C), temperature shock, acceleration impact, projectile tests, etc
- Smart battery management system (BMS): ICT with 90%+ test coverage, hardware and firmware dual protection, etc.
- Comprehensive pack reliability test: short circuit, high temperature, ESD, IP67 water-proof, vibration, consistent temperature/humidity tests, etc.
China's Pioneering Manufacturer
- 15 Years in Custom Solutions
- Over 100 Successful Partnerships
Guaranteed Safety & Quality
- Utilization of Premium Cells from Samsung, Sony, LG, and Panasonic
- Rigorous Testing of All Battery Cells
- Certifications Meeting All Regulatory and Safety Standards
Exceptional Customer Support
- Expert Assistance in Custom Assembly Design and Engineering
- Rapid Turn-around on Battery Assemblies (15-30 Days)
- After-sales service centers in Germany and Spain
Global Standards, Verified Excellence - Tritek's International Certified Batteries
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36V Ebike Battery Packs - The Ultimate Buying Guide
To help you understand better, we’ve compiled some frequently asked questions and their answers related to 36V electric bike battery pack.
Stay tuned as we delve deeper into this power-packed topic, giving you the insights you need about the 36V electric bike battery pack.
What are some common uses of 36V ebike batteries?
36V electric bicycle batteries serve as critical power sources for several electric mobility solutions. They have diverse uses across various types of electric mobility devices.
Electric Bikes: These batteries power the motor, helping with pedaling or providing full electric power, ideal for city travel or leisurely rides.
E-Scooters: They fuel swift acceleration and enable efficient short-distance travel, perfect for urban mobility.
What should I consider when purchasing a 36V electric bicycle battery?
When selecting a 36V electric bicycle battery, it’s important to consider several key factors to ensure you’re making the best choice:
Battery Capacity: The capacity of the battery determines the range your e-bike can achieve on a single charge. Consider the typical usage scenarios and select a battery that meets those demands efficiently.
Compatibility: Ensure that the battery is compatible with your e-bike models. At Tritek, we offer communication protocols like CAN Bus, UART, and RS485, compatible with most VCUs in the industry.
Quality of Cells: The performance and longevity of the battery are directly tied to the quality of its cells. Tritek uses high-quality cells from reputable brands such as LG, Samsung, and Panasonic, ensuring reliable performance and extended lifespan.
Battery Management System (BMS): A robust BMS is essential for protecting the battery from short circuits, overcharging, over-discharging, and overheating. Tritek batteries come equipped with an intelligent BMS to provide optimal protection and extend battery life.
Functionality: Advanced features can add significant value to your e-bike products. Tritek batteries include functionalities like IP67 water and dust resistance, parallel connections, hot-swapping, energy recovery, GPS tracking, Bluetooth connectivity, 4G support, OTA (Over-The-Air) remote updates, etc, providing greater flexibility and durability.
Global Certification: Ensure that the batteries comply with international safety and quality standards. Tritek batteries are certified under UL2271, EN 50604, EN 15194, UN 38.3, CE, FCC, etc, guaranteeing that they meet stringent global requirements for safety and performance.
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What makes up a 36V battery pack?
A 36V battery pack is a complex system of several components, all designed to maximize safety and performance:
Fire-proof Shell: The exterior protective casing resistant to high temperatures, ensuring safety by minimizing fire risks.
Intelligent Battery Management System (BMS): The “brain” of the battery pack, monitoring and managing battery operation for optimal performance and lifespan.
High-Quality Battery Cells: Fundamental units of energy storage sourced from leading manufacturers for high energy density and consistent performance.
Sturdy Cell Holder: Ensures the battery cells remain securely in place, maintaining the structural integrity of the battery pack during rides.
Secure Sealing: Protects the battery pack from dust, moisture, and other damaging substances.
Together, these elements make our 36V electric bike battery pack a reliable and safe power solution for your electric bike needs.
What types of battery cells are used in your 36V ebike battery packs?
We use two types of battery cells for our 36V electric bike battery packs: the 18650 and the 21700.
- 18650 Battery Cell: A reliable and well-established option, offering a good balance of capacity and power, widely used in various applications.
- 21700 Battery Cell: A newer, larger cell with higher energy density, providing longer range and better performance, ideal for high-demand uses.
We only use cells from top global brands like Samsung, LG, Sony, Panasonic, etc, to ensure the highest quality. These companies are known for their high quality, innovation, and reliability standards.
What types of 36V electric bike batteries are available?
You have several options when choosing a 36V ebike battery, each designed to fit different needs and bike designs:
Inner tube battery – Compact Powerhouse:
In need of a powerful, yet unobtrusive battery for your e-bike? The inner tube battery fits the bill. Concealed within your bike’s structure, it offers generous power while maintaining your ride’s sleek aesthetics.
Intube battery – Unified Energy Solution:
Merge power into your e-bike effortlessly with our Integrated Battery. Crafted to suit various frame designs, it enables inconspicuous installation and contributes to a streamlined appearance.
Down tube battery – Flexible and User-friendly:
For e-bikes with a more upright seating arrangement, the downtube battery delivers adaptable power. Simple to install and remove, it ensures readily available and dependable energy.
Range extender battery – Extend Your Adventure:
The range extender battery is a versatile option compatible with most bike frames. It serves as a portable charger and an additional battery, allowing you to extend your e-bike’s range. With dual battery connections and IP67 sealing, it offers increased flexibility and protection.
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How to use chargers for 36V e-bike batteries from different manufacturers?
It is not recommended to use chargers from different manufacturers for 36V e-bike batteries due to potential compatibility issues.
However, if necessary, carefully check the charger’s specifications to ensure they match your battery requirements.
Monitor the BMS during charging to prevent faults.
Consider purchasing a charger specifically designed for your 36V electric bike battery from a reliable manufacturer.
Always follow the manufacturer’s instructions for safe and efficient charging practices.
What is the production process of 36V battery packs?
The production process of 36V battery packs involves several steps.
Firstly, the battery cells are grouped together.
Then, the Surface Mount Technology (SMT) is utilized for efficient assembly.
Afterward, the batteries are assembled, and finally, they are packed for distribution.
Our production facilities consist of 3 production sites with a total of 3 automatic SMT production lines and 4 automatic PACK production lines. With this setup, we can achieve a daily output of over 4000 packs.
Additionally, we utilize a Manufacturing Execution System (MES) to ensure production traceability.
Want to know more? Watch our Battery Pack Manufacturing Process video now!
FAQ
Can I use a spare battery for extended rides?
Yes, carrying a spare battery is a great way to extend your ride. Our Range Extender is designed to be compact and light weight, making it easy to carry as a backup.
What is the MOQ of 36V E-bike battery?
The MOQ is 200 pcs.
What is the difference between lithium-ion batteries and lead-acid batteries for e-bikes?
Lithium-ion batteries are lighter, have a higher energy density, and offer a longer lifespan compared to lead-acid batteries. Due to their compact size, high capacity, and faster charging time, lithium-ion battery packs are the first choice for 36V E-bikes.
