AGV Battery Solutions for Industrial Automation
- Extended Runtime Between Charges
- Opportunity-Charging-Safe Battery Design
- Accurate SOC for Predictable AGV Operation
- Seamless Integration with AGV Control Systems
- Multi-Layer Safety for 24/7 Unmanned Operation
Why Standard Batteries Fail in AGV Applications
AGVs operate in high-duty, mission-critical environments. Unlike consumer or generic industrial batteries, AGV batteries must support continuous cycling, opportunity charging, precise SOC reporting, and stable communication with vehicle controllers.
| AGV Challenge | Battery Requirement |
|---|---|
| 24/7 operation | Long cycle life (3,000–6,000 cycles) |
| Frequent short charging | Fast & opportunity charging |
| Fleet management | Accurate SOC/SOH reporting |
| Safety in unmanned operation | Multi-layer BMS protection |
| System integration | CAN / RS485 / TCP communication |
| Cold-storage operation (–20 °C to 0 °C) | Stable performance with low-temperature protection and controlled charging |
Purpose-Built AGV Battery Architecture
High-Energy & High-Power Design
Optimized for both continuous discharge and peak load during acceleration and lifting.
Fast & Opportunity Charging Support
Designed for partial charging without reducing battery lifespan.
AGV-Ready Communication
CAN, RS485, UART, TCP/IP, compatible with major AGV controllers and fleet systems.
Intelligent BMS for AGVs
Real-time monitoring, fault diagnosis, and data logging for unmanned operation.
Industrial Safety Protection
Over-current, over-temperature, short-circuit, and insulation monitoring, etc.
AGV Battery Applications
Our AGV battery solutions are widely used across industrial automation scenarios, including:
AGVs, AMRs, carton transfer unit AGVs, food delivery robots, forklift robots, lifting robots, tow tugger AGVs, latent mobile robots, transfer robots, patrol robots, service robots, etc.
AGV
RGV
Food Delivery Robot
Carton Transfer Unit
Forklift Robot
Lifting Robot
Tow Tugger AGV
Each application imposes different electrical, mechanical, and thermal requirements, our AGV batteries are designed to adapt accordingly.
Off-the-shelf Best AGV Battery 2026
24V LFP AGV Battery TP6131
- Power: 25.6V, 280Ah, 7168Wh
- Size: 510*345*220mm
- Weight: 48 kg
- Hot swapping: 2-4 parallel
- Discharge current: 140A standard, 200A max, 800A peak
36V NCM AGV Battery TP6139
- Power: 36V, 22Ah, 792Wh/ 48V, 16.5Ah, 792Wh
- Size: 420*70*76mm
- Weight: 3.9 kg
- Hot swapping: 2-11 parallel
- Discharge current: 22A standard, 30A max, 40A peak
48V NCM AGV Battery TP6028
- Power: 46.8V, 6.8Ah, 318.24Wh
- Size: D50.5*530mm
- Weight: 1.95 kg
- Hot swapping: 2-11 parallel
- Discharge current: 6.8A standard, 13.6A max, 16A peak
48V AGV Battery TP6068
- Power: 48V, 30Ah, 1440Wh
- Size: 297*87*415.7mm
- Weight: 13.88 kg
- Hot swapping: 2-11 parallel
- Discharge current: 30A standard, 60A max, 100A peak
72V AGV Battery TP6110
- Power: 73.6V, 45Ah, 3312Wh
- Size: 260*165*386mm
- Weight: 26 kg
- Hot swapping: 2-11 parallel
- Discharge current: 45A standard, 90A max, 135A peak
Discover more AGV battery option--->
Customized AGV Battery Solutions
Every AGV platform is different. A standardized battery often leads to compromised performance or inefficient space utilization. Our AGV battery solutions are fully customizable to match your vehicle architecture and operational requirements.
Mechanical Customization
- Custom battery dimensions and mounting points
- Aluminum or reinforced steel enclosures
- IP-rated designs (IP54, IP65, IP67) for harsh environments
Electrical Customization
- Voltage options: 24V, 36V, 48V, 60V, 72V
- Capacity and discharge current tailored to motor load
- Support for parallel or dual-battery configurations
BMS & Software Customization
- Communication protocol alignment with AGV controllers
- SOC algorithms optimized for opportunity charging
- Remote diagnostics and OTA firmware updates (optional)
Customization ensures the AGV battery becomes a fully integrated system component, not a limitation.
100-day Promise!
Get Your Custom Batteries in a Blink, Pledge for Safety and Quality
1. Customer idea (3-7 days)
- Product design
- Project planning
2. Design output (7-14 days)
- Design failure mode and effect analysis
- Costing
3.Sampling (30 days)
- DFMEA
- Function validation
- Reliability validation
- Certificate validation
4.Pre-series (20 days)
- Pre-series review
- Material approval
- Golden sample approval
- Certificate, SOP
5. Mass production (35 days)
- Six Sigma
- Total quality management
- Customer service
Customer-oriented Design > IATF16949:PPAP,QCP > Perfect Battery Products
Full AGV Battery Custom Solutions
- Cell: NCA, NCM, LFP, LMFP, etc
- Communication protocols: CAN, RS485, UART, etc.
- Funtion: IP67, dual / multi-battery, hot-swappable, energy recovery, GPS, Bluetooth, 4G, OTA remote update, etc
- Request certification: UL2271, EN 50604, IEC 62133, UN R136, UN R10, UN 38.3, etc.
- Capacity, dimensions, enclosure materials, connectors, IP ratings...
Get Your Custom AGV Lithium Battery
Why Tritek? - AGV Battery Manufacturer
AGVs operate without human supervision, making battery safety non-negotiable. Our AGV batteries are engineered to meet industrial safety standards and long-term reliability expectations.
Top Cell Only
- Tier-1 battery cell from Samsung, LG, CBAK.
- Cell test forced discharge test, overcharge test, 25°C short-circuit performance test, crush test, impact test, heating test, projectile test, etc.
In-house Battery Management System
Engineered for unmanned, continuous industrial operation
- Dual-Layer Protection Architecture: Independent hardware and firmware safeguards provide fail-safe protection under abnormal or fault conditions.
- AGV-Tuned SOC Management: Precise state-of-charge estimation optimized for opportunity charging and partial-cycle AGV operation, enabling predictable uptime.
- Comprehensive Electrical & Thermal Protection: Integrated protection against overcharge, over-discharge, over-temperature, short circuit, and abnormal current or voltage events.
- Smart Monitoring & Multi-Protocol Communication: Real-time battery status monitoring with event logging, CAN bus communication for seamless AGV system integration.
- Fault Logging & Traceability: Non-volatile data storage records key operating events and faults, supporting diagnostics, maintenance, and lifecycle analysis.
Thermal Management for AGV Batteries
Stable performance in high-temperature and cold-storage environments
- Real-Time Temperature Monitoring: Integrated NTC sensors continuously monitor cell and BMS temperatures, enabling immediate over-temperature protection.
- Active Over-Temperature Protection: When temperature thresholds are reached, protection logic is triggered instantly to prevent thermal stress and system damage.
- Validated Thermal Stability Under Load: Discharge thermal-rise testing verifies temperature control during continuous, high-load AGV operation.
- High- and Low-Temperature Verification: Cells and complete battery packs are tested under elevated and sub-zero temperature conditions to ensure reliable performance across industrial extremes.
- Cold-Storage AGV Support: Low-temperature operation validation with controlled protection logic ensures safe discharge and reliable startup in freezer and cold-room environments.
IP67 Protection for AGV Batteries
Designed for washdown, dust, and harsh industrial environments.
- Three-Layer Waterproof Protection System: A robust sealing architecture engineered for real-world AGV operation in factories, warehouses, and cold-storage facilities.
- Conformal-Coated PCBA: Protective coating on PCBAs prevents moisture ingress, humidity-related corrosion, and electrical short circuits caused by condensation or washdown.
- Pressure-Equalizing Breathing Valve: Integrated venting valves are 100% inspected during production to ensure sealing integrity while safely balancing internal pressure changes.
- Precision Structural Sealing: Structural silicone is precisely applied to match the enclosure design, delivering long-term waterproof protection throughout the battery lifecycle.
Why IP67 Matters for AGVs
IP67-rated protection ensures reliable battery operation during:
- Floor cleaning and washdown processes
- Dust-intensive warehouse environments
- Condensation in cold-storage and temperature-transition zones
- Long-term unmanned AGV deployment
Request a Quote for More Details
Hot-Swappable Multi-Battery Solution for AGVs
Continuous operation without downtime.
- True Hot-Swap Capability: Batteries can be replaced or added without interrupting AGV operation, eliminating charging-related downtime.
- Scalable Parallel Architecture: Supports up to 11 batteries in parallel, enabling high-capacity energy systems tailored to AGV runtime requirements.
- Modular & Flexible Configuration: Modular design supports both vertical and horizontal parallel installation, allowing flexible layout within different AGV chassis designs.
Low Power Consumption Long Shelf Life
- Cell low self-discharge
- Pack low self-discharge
- Low power consumption ≤ 50μA
Great consistency:
- Deep sleep mode for storage
- Free of charge for 3 years
- Cell voltage difference ≤ 15mA
China's Pioneering Manufacturer
- 15+ years in custom solutions
- 100+ successful partnerships
Guaranteed Safety & Quality
- Use top cells from Samsung, LG, and Panasonic
- Rigorous testing of all battery cells
- ISO 9001 and IATF 16949 certified, product UL, IEC, UN certified
Exceptional Customer Support
- Expert assistance in custom assembly design and engineering
- After-sales service centers in Germany and Spain
Certifications & Compliance for AGV Batteries
Request a Quote for More Details
AGV Charging System Options
Battery Swap Charging
Battery swapping enables rapid energy replenishment by replacing a depleted battery with a fully charged unit at a designated swap point. Once the exchange is completed, the AGV resumes operation immediately at full performance.
Scheduled Manual Charging
In scheduled charging, AGVs are connected to a charger during planned idle periods such as shift changes or off-hours. Charging can be performed using either onboard or external chargers, depending on system design.
Opportunity Charging
Opportunity charging allows AGVs to receive short, controlled charging sessions during brief pauses in operation. These partial charges extend daily runtime without requiring oversized battery capacity.
Fully Automatic Docking Charging
With automatic charging, AGVs autonomously navigate to a charging station once a predefined battery threshold is reached. Electrical contact is established automatically, charging begins without human involvement, and the AGV disengages once the target charge level is reached.
Battery Swap Cabinet for AGV Battery Systems
4 Slot Battery Swap Cabinet
- Rated input power: 3100W
- Output voltage: 48V～54±0.3VDC
- Output current: max 15A
- Communication: 4G/GPS/Wifi
- Communication with battery: CANbus
- Size: W1060mm*H1550mm*D900mm
- IP rating: IP55
- Operating ambient temperature: -10℃ ～ 50℃
6 Slot Battery Swap Cabinet
- Rated input power: 4180W
- Output voltage: 48V～54±0.3VDC
- Output current: max 15A
- Communication: 4G/GPS/Wifi
- Communication with battery: CANbus
- Size: W1060mm*H1650mm*D900mm
- IP rating: IP55
- Operating ambient temperature: -10℃ ～ 50℃
8 Slot Battery Swap Cabinet
- Rated input power: 5260W
- Output voltage: 48V～54±0.3VDC
- Output current: max 15A
- Communication: 4G/GPS/Wifi
- Communication with battery: CANbus
- Size: W1060mm*H1800mm*D900mm
- IP rating: IP55
- Operating ambient temperature: -10℃ ～ 50℃
Matched Chargers for AGV Battery Systems
| Product model | TC1001 | TC1012-02 / TC1012-21 | TC1033 | TC1018-03 | TC1028 | TC1032 | TC1030 | TC1031 |
|---|---|---|---|---|---|---|---|---|
| Photo |  TC1001 product details |  TC1012 product details |  TC1033 product details |  TC1018 product details |  TC1028 product details |  TC1032 product details |  TC1030 product details |  TC1031 product details |
| Output voltage | 42.05±0.15V | 54.6±0.2V / 42±0.2V | 54.6±0.2V / 42±0.2V | 58.8V | 48-58.6V | 40-58.8V | 72-84V | 48-58.6V |
| Charge current | 2.0±0.2A | 3.0±0.3A | 6.0±0.4A | 9A | 15A | 20A | 15A | 25A |
| Rated output power | 84W | 168W | 328W | 529.2W | 840W | 1200W | 1200W | 1200W |
| Fit for battery of | 10S NCM | 10S, 13S NCM 13S , 15S LFP | 10S, 13S NCM 13S, 15S LFP | 14S NCM 16S LFP | 12-14S NCM 14-16S LFP | 14S NCM 16S LFP | 17-20S NCM 23-24S LFP | 12-14S NCM 14-16S LFP |
| Material housing | Plastic | Plastic | Plastic | Aluminum | Aluminum | Aluminum | Aluminum | Aluminum |
| Cooling mode | Natural heat dissipation | Natural heat dissipation | Natural heat dissipation | Glued inside with fan | Full closed with fan outside，Glued inside | Fan outside，Glued inside | Full closed with fan outside，Glued inside | Full closed with fan outside，Glued inside |
| Dimension | 147*65.5*34.2mm | 159.4*81.1*33.9mm | 220*106*51mm | 220*120*49mm | 195*142*62mm | 252×141.8×86.4mm | 252.5*160*82.5mm | 252.5*160*82.5mm |
| IP rating | IP20 | IP20 | IP40 | IP54 | IP67 | IP66 | IP65 | IP65 |
| Certification | UL, GS, CE, RCM, KC, PSE, FCC, CE, C-TICK, KCC | CE:EN60335-1, EN60335-2-29, CE:EN55014-1/2, EN610003-3/2, FCC:FCC Part15B | CB,CE,FCC | CB, CE, FCC | UL, CB, CE | CE、FCC | UL, CB, CE | UL, CB, CE |
FAQ
What applications is this battery system designed for?
This battery system is designed for AGVs, AMRs, industrial robots, material handling equipment, and cold-storage logistics vehicles, supporting both indoor and outdoor industrial environments across EU and US markets.
Can the battery and BMS be customized for OEM/OEM projects? What is the MOQ?
Yes. The system supports OEM and ODM customization; the MOQ is 200 pcs.
Can the batteries operate reliably in cold-storage environments?
Yes. The batteries are engineered for high-temperature and low-temperature operation, with integrated NTC sensors and BMS thermal protection ensuring stable performance in cold-storage warehouses and freezer logistics applications.
Could you conduct the certification test according to our requirements?
Yes, our products comply with international standards such as UL 2271, EN 50604, IEC 62133, UN 38.3, UN R136, UN R10, etc.
Is the battery hot-swappable during operation?
Yes. The system supports hot swapping without interrupting equipment operation, allowing continuous uptime for 24/7 industrial and logistics workflows.
Is a matched industrial charger available?
Yes. Matched chargers are recommended to ensure optimal charging efficiency, battery lifespan, and system safety. Charger specifications can be customized based on voltage, current, and application requirements.
Does the battery support CAN communication?
Yes. The battery supports CAN bus communication, enabling seamless integration with vehicle controllers, AGV systems, HMIs, and fleet management platforms commonly used in EU and US industrial equipment.
How many batteries can be connected in parallel?
The system supports up to 11 pcs multi-battery parallel configurations, enabling scalable energy capacity for extended runtime.
Is the battery waterproof?
Yes. The battery meets IP67 protection, using a three-layer waterproof system that includes conformal-coated PCBAs, pressure-equalizing breathing valves, and structural sealing silicone for long-term reliability.
Talk to an AGV Battery Engineer
Whether you’re designing a new AGV or upgrading an existing fleet, our engineering team can deliver a battery solution that fits your vehicle, control system, and operational model.
info@tritekpower.cn
Address
16F, Building T8, Delux Silicon Valley, No. 8 Lanzhu East Road, Longtian Street, Pingshan District, Shenzhen 518118, China
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