Moped Battery Manufacturer
Build Certified, Vehicle-Grade Moped Battery Packs at Scale
As a system-level manufacturer, we design batteries specifically for electric mopeds, scooters, and light motorcycles, covering 48V, 60V, and 72V platforms, with integrated BMS, electrical compatibility, mechanical robustness, and global certification readiness.
Why the Right Moped Battery Manufacturer Matters
Unlike consumer electronics, electric mopeds operate in demanding environments that impose clear technical challenges on battery systems.
| Operational Challenge | Battery Requirements & Design Countermeasures |
|---|---|
| Continuous vibration and shock | Reinforced mechanical structure, secure cell fixation, vibration-tested enclosures, and automotive-grade connectors to prevent internal fatigue and connection failure. |
| Frequent start-stop riding cycles | High-accuracy SOC estimation, stable BMS algorithms for transient currents, and cells optimized for repeated charge-discharge behavior rather than single deep cycles. |
| Outdoor exposure to rain, dust, and temperature changes | Sealed enclosures, water and dust ingress protection, corrosion-resistant materials, and thermal design that maintains performance across wide ambient temperatures. |
| Long daily operating hours for delivery and fleet vehicles | Fast charging, hot-swappable, and multi-battery architectures enable continuous fleet operation, while high cycle-life cells and stable thermal control ensure long-term reliability under frequent daily cycling. |
Purpose-Built Moped Battery Solutions
Tritek produces lithium battery packs designed specifically for electric mopeds, electric scooters, and light motorcycles. Our solutions are engineered with deep integration in mind: voltage system, mechanical interface, communication protocols, and vehicle control unit compatibility.
Urban & Commuter Mopeds
- 48V and 60V battery platforms optimized for daily use
- Lightweight, compact form factors
- Balanced energy density and cycle life tuned for urban stop-and-go riding
Delivery & Fleet Mopeds
- 60V and 72V platforms for higher power and duty cycle
- Enhanced structural design for heavy usage patterns
- Balanced energy density and cycle life tuned for urban stop-and-go riding
High-Performance Mopeds
- 72V systems with higher continuous and peak discharge support
- Designed to handle high power demands and thermal stress
- Reinforced structure for vibration-intensive motorcycle platforms
UN R136-Certified Battery Platform (TP6110)
For high-speed mopeds and light motorcycles subject to vehicle type approval, UN R136 compliance is mandatory.
Tritek’s TP6110 72V moped battery is UN R136 certified, validating its electrical safety, mechanical integrity, thermal stability, and abuse resistance under vehicle-level test conditions.
This allows OEMs to accelerate homologation, reduce approval risk, and enter regulated markets with confidence.
Battery formats include fixed batteries, removable batteries, and dual-battery architectures, depending on vehicle layout and operational needs.
| Product Model | TP6087 | TP6068 | TP6094 | TP6088 | TP6110 | TP6099 | TP6023 |
|---|---|---|---|---|---|---|---|
| Photo |  TP6087 product details |  TP6068 product details |  TP6094 product details |  TP6088 product details |  TP6110 product details |  TP6099 product details |  TP6023 product details |
| Vehicle speed | 25-40km/h | 25-65km/h | 25-65km/h | 25-50km/h | 100-120km/h | 80-100km/h | 80-100km/h |
| Battery Power | 48V, 15Ah, 720Wh | 48V, 30Ah, 1440Wh | 50.4V, 29.6Ah, 1491.84Wh | 46.8V, 19.6Ah, 917.28Wh | 73.6V, 45Ah, 3312Wh | 72V, 25Ah, 1800Wh | 72V, 19.6Ah, 1411.2Wh |
| Size | 297*87*275mm | 297*87*415.7mm | 297*87*358mm | 297*87*279mm | 260*165*386mm | 180*150*360mm | 176*115*338.2mm |
| Weight | 9.0kg | 13.88 kg | 10.75kg | 5.64kg | 26kg | 12.5kg | 8.5kg |
| Charge current | 7.5A standard, 14A peak | 10A standard, 18A peak | 10A standard, 18A peak | 10A standard, 12A peak | 15A standard, 45A peak | 10A standard, 20A peak | 9.5A standard, 14A peak |
| Discharge current | 15A standard, 30A max continuous, 58A peak | 30A standard, 60A max continuous, 100A peak | 30A standard, 60A max continuous, 100A peak | 20A standard, 40A max continuous, 66A peak | 45A standard, 90A max continuous, 135A peak | 25A standard, 70A max continuous, 75A peak | 20A standard, 40A max continuous, 66A peak |
| Energy recovery | 13A continuous, 29A max | 28A continuous, 45A max | 28A continuous, 45A max | 18A continuous, 30A max | 22A continuous, 45A max | 12.5A continuous, 25A max | 12A continuous, 20A max |
Discover more moped battery option--->
Customized Moped Battery Solutions
Every electric moped platform has unique space, power, and regulatory constraints. Standard batteries often lead to layout compromises or certification risk.
Tritek delivers vehicle-grade customized moped battery systems that integrate into the vehicle and scale reliably into mass production.
Mechanical Integration
- Custom battery size, mounting, and removal direction
- Lightweight aluminum enclosures
- IP67 / IP68 protection
Electrical Performance
- 48V / 60V / 72V platforms
- Capacity and discharge matched to motor demand
- Single, dual-battery, or parallel architectures
BMS & Intelligence
- CAN-based vehicle communication
Stable SOC under stop-and-go riding - Multi-layer protection & fault logging
- Optional Bluetooth / GPS / 4G / OTA
Certification & Scale
- Designed within a unified international compliance framework
- Supports UN R136, UN38.3, EN 50604, UL2271, IEC 62133
- Ready for pilot builds and mass production
100-day Promise!
Get Your Custom Batteries in a Blink, Pledge for Safety and Quality
1. Customer idea (3-7 days)
- Product design
- Project planning
2. Design output (7-14 days)
- Design failure mode and effect analysis
- Costing
3.Sampling (30 days)
- DFMEA
- Function validation
- Reliability validation
- Certificate validation
4.Pre-series (20 days)
- Pre-series review
- Material approval
- Golden sample approval
- Certificate, SOP
5. Mass production (35 days)
- Six Sigma
- Total quality management
- Customer service
Customer-oriented Design > IATF16949:PPAP,QCP > Perfect Battery Products
Full Moped Battery Custom Solutions
- Cell: NCA, NCM, LFP, LMFP, etc
- Communication protocols: CAN, RS485, UART, etc.
- Funtion: IP67, dual / multi-battery, hot-swappable, energy recovery, GPS, Bluetooth, 4G, OTA remote update, etc
- Request certification: UL2271, EN 50604, IEC 62133, UN R136, UN R10, UN 38.3, etc.
- Capacity, dimensions, enclosure materials, connectors, IP ratings...
How to Choose Between LFP and NCM cell?
| LFP | NCM | Application | LFP | NCM | |
|---|---|---|---|---|---|
| Cost | | 20%↑ | For cost intensive projects | ✔ | |
| Cyclelife | 2500 cycles | 500 cycles | For long lifespan request application | ✔ | |
| Energy Density | | 20~30%↑ | For small application | | ✔ |
| Volume Density | | 20~30%↑ | For small application | | ✔ |
| Power Density | 1~3C | 1~6C | For high torque application | | ✔ |
| Safety | Safer | | For low hazardous risk request application | ✔ | |
| Weight | 15~20%↑ | | For light application | | ✔ |
Get Your Custom Moped Lithium Battery
Why Tritek? - Moped Battery Manufacturer
Electric mopeds operate on public roads and in close proximity to riders, making battery safety non-negotiable. Our moped batteries are engineered to meet vehicle-grade safety standards and long-term on-road reliability requirements.
Cell Safety
- Battery safety starts at the cell level. Tritek uses Tier-1 lithium battery cells from Samsung, LG, CBAK only, selected specifically for vehicle-grade moped applications.
- Cell-Level Safety Validation: forced discharge & overcharge tests, 25 °C short-circuit performance, crush & mechanical deformation tests, impact & vibration-related stress tests, heating & thermal abuse tests, projectile / penetration safety evaluation
In-House Battery Management System (BMS)
Designed specifically for electric moped and light motorcycle applications, Tritek’s in-house BMS is engineered for vehicle-grade safety, dynamic riding conditions, and long service life.
Vehcle-Grade Protection Architecture
- Dual-layer hardware + firmware safety architecture
- Fail-safe response under abnormal voltage, current, or temperature conditions
Moped-Optimized SOC Management
- Accurate SOC estimation under stop-and-go riding cycles
- Stable performance during frequent acceleration and braking
Comprehensive Electrical & Themal Protection
- Overcharge, over-discharge, over-current, short-circuit protection
- Cell and pack-level temperature monitoring
Smart Monitoring & Vehicle Communication
- Real-time battery status monitoring and event logging
- CAN-based vehicle communication for seamless integration with motor controllers and VCUs
- Optional Bluetooth / GPS / 4G modules for connected or fleet vehicles
Fault Logging & Lifecycle Traceability
- Non-volatile memory for fault and operating data
- Supports diagnostics, after-sales service, and long-term reliability analysis
Thermal Management for Moped Batteries
Electric moped batteries must operate reliably across seasonal temperature changes, outdoor exposure, and high load riding scenarios. Thermal instability directly affects safety, performance consistency, and battery lifespan.
Real-Time Temperature Control: Integrated NTC sensors monitor cell and BMS temperatures
Active Thermal Protection
- Instant protection response at defined temperature thresholds
- Prevents thermal stress during high-load riding
Validated Under Riding Loads
- Thermal-rise testing during continuous and peak discharge
- Verifies stability during acceleration, climbing, and sustained operation
High & Low Temperature Verification
- Cell and pack testing under elevated and sub-zero conditions
- Ensures reliable operation across seasonal environments
Cold-Weather Readiness: Supports safe discharge and reliable startup in cold climates
IP67 Protection for Outdoor Riding
Electric mopeds operate in rain, dust, and open-road environments. Tritek moped batteries are engineered with IP67-level protection to ensure reliable outdoor performance and long-term safety.
Sealed System Design
- Precision-sealed aluminum enclosures
- Controlled sealing interfaces across the battery system
Water & Dust Resistance
- IP67 protection against dust ingress
- Resistant to heavy rain, road spray, and vehicle washing
Protected Electrical Interfaces
- Sealed connectors and cable entry points
- Corrosion-resistant materials for outdoor environments
System-Level Validation: Ingress protection verified on complete battery packs
Request a Quote for More Details
Hot-Swappable & Parallel Battery Solutions
For fleet, delivery, and shared electric mopeds, downtime directly impacts efficiency. Tritek’s hot-swappable and parallel battery solutions are designed to support continuous vehicle operation and flexible energy scaling.
True Hot-Swap Capability
- Battery replacement without powering down the vehicle
- Seamless switching logic managed by the BMS
- Ideal for battery swap stations, fleet operations, and high-uptime use cases
Scalable Parallel Architecture
- Supports multi-battery parallel operation
- Maintains stable voltage output while increasing usable energy
Modular & Flexible Configuration
- Modular battery design supports parallel installation
- Compatible with vertical or horizontal layouts, depending on vehicle architecture
- Adapts to different moped structures without major redesign
Low Power Consumption Long Shelf Life
- Cell low self-discharge
- Pack low self-discharge
- Low power consumption ≤ 50μA
Great consistency:
- Deep sleep mode for storage
- Free of charge for 3 years
- Cell voltage difference ≤ 15mA
China's Pioneering Manufacturer
- 15+ years in custom solutions
- 100+ successful partnerships
Guaranteed Safety & Quality
- Use top cells from Samsung, LG, and Panasonic
- Rigorous testing of all battery cells
- ISO 9001 and IATF 16949 certified, product UL, IEC, UN certified
Exceptional Customer Support
- Expert assistance in custom assembly design and engineering
- After-sales service centers in Germany and Spain
Certifications & Compliance for Moped Batteries
Request a Quote for More Details
Battery Swap Cabinet for Moped Battery Systems
4 Slot Battery Swap Cabinet
- Rated input power: 3100W
- Output voltage: 48V～54±0.3VDC
- Output current: max 15A
- Communication: 4G/GPS/Wifi
- Communication with battery: CANbus
- Size: W1060mm*H1550mm*D900mm
- IP rating: IP55
- Operating ambient temperature: -10℃ ～ 50℃
6 Slot Battery Swap Cabinet
- Rated input power: 4180W
- Output voltage: 48V～54±0.3VDC
- Output current: max 15A
- Communication: 4G/GPS/Wifi
- Communication with battery: CANbus
- Size: W1060mm*H1650mm*D900mm
- IP rating: IP55
- Operating ambient temperature: -10℃ ～ 50℃
8 Slot Battery Swap Cabinet
- Rated input power: 5260W
- Output voltage: 48V～54±0.3VDC
- Output current: max 15A
- Communication: 4G/GPS/Wifi
- Communication with battery: CANbus
- Size: W1060mm*H1800mm*D900mm
- IP rating: IP55
- Operating ambient temperature: -10℃ ～ 50℃
Matched Chargers for Moped Battery Systems
| Product model | TC1001 | TC1012-02 / TC1012-21 | TC1033 | TC1018-03 | TC1028 | TC1032 | TC1030 | TC1031 |
|---|---|---|---|---|---|---|---|---|
| Photo |  TC1001 product details |  TC1012 product details |  TC1033 product details |  TC1018 product details |  TC1028 product details |  TC1032 product details |  TC1030 product details |  TC1031 product details |
| Output voltage | 42.05±0.15V | 54.6±0.2V / 42±0.2V | 54.6±0.2V / 42±0.2V | 58.8V | 48-58.6V | 40-58.8V | 72-84V | 48-58.6V |
| Charge current | 2.0±0.2A | 3.0±0.3A | 4.5A/5A | 9A | 15A | 20A | 15A | 25A |
| Rated output power | 84W | 168W | 246W | 529.2W | 840W | 1200W | 1200W | 1200W |
| Fit for battery of | 10S NCM | 10S, 13S NCM 13S , 15S LFP | 10S, 13S NCM 13S, 15S LFP | 14S NCM 16S LFP | 12-14S NCM 14-16S LFP | 14S NCM 16S LFP | 17-20S NCM 23-24S LFP | 12-14S NCM 14-16S LFP |
| Material housing | Plastic | Plastic | Plastic | Aluminum | Aluminum | Aluminum | Aluminum | Aluminum |
| Cooling mode | Natural heat dissipation | Natural heat dissipation | Natural heat dissipation | Glued inside with fan | Full closed with fan outside，Glued inside | Fan outside，Glued inside | Full closed with fan outside，Glued inside | Full closed with fan outside，Glued inside |
| Dimension | 147*65.5*34.2mm | 159.4*81.1*33.9mm | 189*91*39.2mm | 220*120*49mm | 195*142*62mm | 252×141.8×86.4mm | 252.5*160*82.5mm | 252.5*160*82.5mm |
| IP rating | IP20 | IP20 | IP20 | IP54 | IP67 | IP66 | IP65 | IP65 |
| Certification | UL, GS, CE, RCM, KC, PSE, FCC, CE, C-TICK, KCC | CE:EN60335-1, EN60335-2-29, CE:EN55014-1/2, EN610003-3/2, FCC:FCC Part15B | CB,CE,FCC | CB, CE, FCC | UL, CB, CE | CE、FCC | UL, CB, CE | UL, CB, CE |
FAQ
What types of electric mopeds do you manufacture batteries for?
We manufacture lithium battery systems for electric mopeds, e-scooters, and light motorcycles, covering urban commuting, delivery fleets, shared mobility, and high-speed moped applications.
Can the battery and BMS be customized for OEM/OEM projects? What is the MOQ?
Yes. The system supports OEM and ODM customization; the MOQ is 200 pcs.
How do we start a moped battery project with you?
You can start by sharing: Target voltage and motor power - Vehicle layout and battery space - Target market and certification requirements - Expected production volume. Our engineering team will evaluate feasibility and propose a suitable battery solution.
Do your moped batteries support CAN communication?
Yes, our products comply with international standards such as UL 2271, EN 50604, IEC 62133, UN 38.3, UN R136, UN R10, etc.
Do you offer hot-swappable or dual-battery solutions?
Yes. We support hot-swappable battery designs and multi-battery / parallel architectures, ideal for delivery fleets, shared mobility, and high-uptime applications.
Are your moped batteries suitable for outdoor use?
Yes. Our moped batteries are designed for outdoor operation and can support IP67-level protection, making them resistant to rain, dust, road spray, and routine washing.
Talk to an Moped Battery Engineer
Whether you’re developing a new electric moped platform or upgrading an existing model, our engineering team can support you with vehicle-grade battery solutions tailored to your voltage platform, installation constraints, and certification requirements.
info@tritekpower.cn
Address
16F, Building T8, Delux Silicon Valley, No. 8 Lanzhu East Road, Longtian Street, Pingshan District, Shenzhen 518118, China
Socials
Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec ullamcorper mattis, pulvinar dapibus leo.
